Download Transmissão Voith Retarder 115 E 147 Pag. PDF

TitleTransmissão Voith Retarder 115 E 147 Pag.
File Size4.7 MB
Total Pages147
Table of Contents
                            1. Preface
2. General
	2.1 Assembly Overview
	2.2 Retarder Data Plate
	2.3 Data Plate of Retarder-Control
	2.4 Function- and Operation Scheme
3. Maintenance
	3.1 Maintenance Work / Oil Change Intervals
	3.2 Inspection of Oil Level
	3.3 Oil Change
4. Diagnosis / Troubleshooting
	4.1 Elektrical Connections Diagram
	4.2 Overview of Control Parts
	4.3 Troubleshooting Diagram
	4.4 Troubleshooting and remedies
	4.5 Checking Supply-Air Pressure (pv)
	4.6 Checking Constant-Air Pressure (py) and Pump Pressure (pdyn)
	4.7 Checking Control Current of Proportional Valve
	4.8 Checking Pressure Sensor
	4.9 Checking Temperature Adaption
	4.10 Table of Measurements
5. Removing, Installing Retarder
6. Repair Retarder
	6.1 Overall Illustration of Main Components
	6.2 Removing, Checking and Installing Casing Ventilation
	6.3 Removing, Cleaning and Installing Silencer
	6.4 Removing and Installing Water Neck
	6.5 Removing, Checking, Installing Heat Exchanger
	6.6 Removing, Installing Oil Tank Cover
	6.7 Removing, Installing Non-Return Valve (Outlet)
7. Control Parts
	7.1 Removing, Installing Proportional Valve and Damping Plate
	7.2 Removing, Installing Temperature Sensor Cooling Water
	7.3 Removing, Installing Temperature Sensor Oil
	7.4 Removing, Installing Pressure Sensor
8. Appendix
	8.1 Retarder Data Sheet
	8.2 Tightening Torques
                        
Document Text Contents
Page 1

Aftersales Service Manual Voith Retarder 115 E
15300009710 / cbtsd 02-11

Aftersales Service Manual
Voith Retarder 115 E

Page 2

Table of Content

Table of Content
Page 2

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Aftersales Service Manual Voith Retarder 115 E
15300009710 / cbtsd 02-11

1. Preface..................................................................................

2. General .................................................................................
2.1 Assembly Overview ....................................................................................1
2.2 Retarder Data Plate ....................................................................................1
2.3 Data Plate of Retarder-Control Unit ............................................................1
2.4 Function- and Operation Scheme ...............................................................1

3. Maintenance .......................................................................1
3.1 Maintenance Work / Oil Change Intervals ..................................................2
3.2 Inspection of Oil Level.................................................................................2
3.3 Oil Change ..................................................................................................2

4. Diagnosis / Troubleshooting ...............................................3
4.1 Electrical Connections Diagram..................................................................3
4.2 Overview of Control Parts ...........................................................................3
4.3 Troubleshooting Diagram............................................................................3
4.4 Troubleshooting and Remedies ..................................................................4
4.5 Checking Supply-Air Pressure (pv) .............................................................7
4.6 Checking Constant-Air Pressure (py) and Pump Pressure (pdyn) ...............7
4.7 Checking Control Current of Proportional Valve .........................................8
4.8 Checking Pressure Sensor .........................................................................8
4.9 Checking Temperature Adaption ................................................................9
4.10 Table of Measurements ..............................................................................9

Page 73

is / Troubleshooting – Troubleshooting and remedies
Page 73

ement/
nection

Result/
Set point

Cause/
Remedy

X 1/14 ≥ 3,5 V Check electrical lead,
relay and ABS-con-
trol unit

X 1/14 ≥ 16,5 V Check electrical lead,
relay and ABS-con-
trol unit

Replace control unit

X 1/14 At installed relay
250-350 Ω

Check electrical lead
plug and relay or con-
sumer

X 1/14 < 1,5kΩ Check electrical lead
plug and relay or con-
sumer

X 1/14 0 V Check electrical lead
plug and relay or con-
sumer

X 1/14 At installed con-
sumer
> 150Ω

Check electrical lead
plug and relay or con-
sumer
Diagnosis / Troubleshooting – Troubleshooting and remedies

DiagnosAftersales Service Manual Voith Retarder 115 E
15300009710 / cbtsd 02-11

Fault Fault text Fault
class

Trigger time Requirement /
Operation

Measur
Test con

Blink-
Code

Test step

29 1 ABS
chasssis ground
end

heavy 60s - Ignition: ON X 1/13 V

30 1 ABS
undefined con-
dition

heavy 5s - Ignition: ON X 1/13 V

31 1 ABS
int. fault at con-
trol unit

heavy 1s

33 1 Brake light relay
chasssis ground
end

light 1s - Ignition: OFF
- Pull off plug X1

X 1/16 Ω

34 1 Brake light relay
interruption,
battery shortcir-
cuit

light 1s - Ignition: OFF
- Pull off plug X1

X 1/16 Ω

2 - Ignition: OFF
- Pull off plug X1
- Ignition: ON

X 1/16 V

35 1 Output 1
(OUT-1)
chasssis ground
end

light 1s - Ignition: OFF
- Pull off plug X2

X 2/1 Ω

Page 74

is / Troubleshooting – Troubleshooting and remedies
Page 74

ement/
nection

Result/
Set point

Cause/
Remedy

X 1/14 < 3kΩ Check electrical lead
plug and relay or con-
sumer

X 1/14 0 V Check electrical lead
plug and relay or con-
sumer

X 1/14 At installed con-
sumer
> 150 Ω

Check electrical lead
plug and relay or con-
sumer

X 1/14 < 3kΩ Check electrical lead
plug and relay or con-
sumer

X 1/14 0 V Check electrical lead
plug and relay or con-
sumer

X 1/14 At installed con-
sumer
> 150Ω

Check electrical lead
plug and relay or con-
sumer
Diagnosis / Troubleshooting – Troubleshooting and remedies

DiagnosAftersales Service Manual Voith Retarder 115 E
15300009710 / cbtsd 02-11

Fault Fault text Fault
class

Trigger time Requirement /
Operation

Measur
Test con

Blink-
Code

Test step

36 1 Output 1
(OUT-1)
interruption,
battery short cir-
cuit

light 1s - Ignition: OFF
- Pull off plug X2

X 2/1 Ω

2 - Ignition: OFF
- Pull off plug X2
- Ignition: ON

X 2/1 V

37 1 Output 2
(OUT-2)
chasssis ground
end

light 1s - Ignition: OFF
- Pull off plug X2

X 2/2 Ω

38 1 Output 2
(OUT-2)
interruption,
battery shortcir-
cuit

light 1s - Ignition: OFF
- Pull off plug X2

X 2/2 Ω

2 - Ignition: OFF
- Pull off plug X2
- Ignition: ON

X 2/2 V

39 1 Output 3
(OUT-3)
chasssis ground
end

light 1s - Ignition: OFF
- Pull off plug X2

X 2/3 Ω

Page 146

Appendix – Tightening Torques
Page 146

Tightening torque

With integrated sealing ring: 13 Nm

With a loose sealing ring: 20 Nm

With integrated sealing ring: 35 Nm

With a loose sealing ring: 70 Nm

With integrated sealing ring: 47 Nm

With a loose sealing ring: 80 Nm

426 Nm

10 Nm

30 Nm

30 Nm

Initial torque: 50 Nm

Final torque: 30° turning angle

With integrated sealing ring: 100 Nm

With a loose sealing ring: 100 Nm

30 Nm

18 Nm

With integrated sealing ring: 100 Nm

With a loose sealing ring: 100 Nm

With integrated sealing ring: 47 Nm

With a loose sealing ring: 80 Nm
Appendix – Tightening Torques

Aftersales Service Manual Voith Retarder 115 E
15300009710 / cbtsd 02-11

8.2 Tightening Torques

Pos.-No.: Title Dimensions

103 Screw plug M 12 x 1,5, Inhex.-head, w.a.f. 6

105 Screw plug M 22 x 1,5, Inhex.-head, w.a.f. 10

107 Oil drain plug M 24 x 1,5, Inhex.-head, w.a.f. 12

1400 Dodecagonal nut M 38 x 1,5, w.a.f. 55

2810 Vent and air filter M 12 x 1,5, w.a.f. 17

3100 Combined hex.-head screw M 8 x 30, Hex.-head, w.a.f. 13

3300 Combined hex.-head screw M 8 x 80, Hex.-head, w.a.f. 13

3400 Dowel screw M 14 x 48, Hex.-head, w.a.f. 19

3500 Screw plug with sieve M 30 x 1,5, Inhex.-head, w.a.f. 17

3900 Combined hex.-head screw M 8 x 20, Hex.-head, w.a.f. 13

4000 Hex.-head nut M 8, w.a.f. 13

4100 Oil filler plug / screw plug M 30 x 1,5, Inhex.-head, w.a.f. 17

4200 Oil drain plug M 24 x 1,5, Inhex.-head, w.a.f. 12

Page 147

Appendix – Tightening Torques
Page 147

Anziehdrehmoment

28 Nm with copper sealing ring

Initial Torque: 50 Nm

Final torque: 30° turning angle

30 Nm

30 Nm

32 Nm

58 Nm

58 Nm
Appendix – Tightening Torques

Aftersales Service Manual Voith Retarder 115 E
15300009710 / cbtsd 02-11



Pos.-Nr.: Bezeichnung Abmessungen

5200 Temperature sensor oil / water M 14 x 1,5, Hex.-head, w.a.f. 21

6600 Combined hex.-head screw M 14 x 45, Hex.-head, w.a.f. 22

9000 Pressure sensor M 16 x 1,5, Hex.-head, w.a.f. 27

20200 Combined hex.-head screw M 8 x 80, Hex.-head, w.a.f. 13

20300 Screx plug M 14 x 1,5, Hex.-head, w.a.f. 13

25200 Hex.-head screw M 10 x 70, Hex.-head, w.a.f. 16

25300 Hex.-head screw M 10 x 60, Hex.-head, w.a.f. 16

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