Download Leoni Automotive Cables PDF

TitleLeoni Automotive Cables
TagsCable Thermoplastic Insulator (Electricity) Polyethylene Wire
File Size5.4 MB
Total Pages92
Table of Contents
                            Automotive cables – Overview
Our core competencies
Marking of automotive cables
Insulation materials
Insulation material properties
Conductor materials
Innovative conductor materials
Coding key
Example
Nomenclature
International standards
LEONI Product programme
Single-core automotive cables
	Cables with innovative conductor materials
	Aluminium cables
	Standard cables
	LEONI Mocar® cables
	Cables according to American standards
	Cables according to Japanese standards
	Special Cables
	Twisted cables
	Heating cables
LEONI Adascar®
	Cables with innovative conductor materials
	Comfort applications
	Control applications
	Power applications
	Safety applications
	Truck applications
	Sensor applications
	High temperature caables
LEONI Dacar®
	Data transmission cables
	Probe
	LVDS + Bus systems
	Multimedia
	Coaxial cables with foam dielectric
	Coaxial cables with solid dielectric
Special cables
	LEONI Hivocar® – High voltage cables
	LEONI exFC® extruded flat cables
	Ribbon cables
Production technologies
Quality and environmental management
LEONI worldwide
                        
Document Text Contents
Page 1

The Quality Connection

LEONI Automotive Cables

Page 2

2

Page

LEONI-Automotive Cables – Overview 2

Our core competencies 4

Marking of automotive cables 5

Insulation materials 6

Insulation materials properties 7

Conductor materials 10

Innovative conductor materials 12

Coding key 14

Nomenclature 16

International Standards 18

LEONI product programme 20

Single-core automotive cables 22

LEONI Adascar® – multi-core cables 50

LEONI Dacar®– multi-core data transmission cables
and coaxial cables

72

Special cables 84

Production technologies 90

Quality and environmental management 90

LEONI worldwide 91

LEONI-Automotive Cables www.leoni-automotive-cables.com

Automotive cables – Overview

LEONI exFc®
extruded flat cables

Ribbon cables
for fitting cables in limited space

Page 88

Heating cables
high temperature resistant cables
for hose heating, seat heating and
steering wheel heating

Page 49

Single-core cables
unshielded, shielded, compliant
with international standards for
interior harnesses

Page 28

Page 35

LEONI Mocar®
high temperature resistant
automotive cables for drive
systems, engine compartment
and temperature sensors

Page 24/52

Cables with innovative
conductor materials

Page 86

LEONI Hivocar®
high voltage cables for electric
vehicles and vehicles with hybrid
and fuel cell drive

Issue: November 2014

Subject to change and error.

© by LEONI Kabel GmbH 2014
Please note: LEONI herewith warrants that the delivery items contained
in this catalogue will be of the agreed nature and quality upon passing of
the risk. Aforementioned nature of the delivered items shall be exclusively
rated and measured by the sales and purchase agreements made in writing
between LEONI and the purchaser about nature and quality, properties
and characteristic performance features of the respective delivery item.
Illustrations and information contained in catalogues, price lists and other
information material disclosed to the purchaser by LEONI as well as any
information describing the product shall be only legally binding, if expressly
being referred to as binding information. Under no circumstances, such
information shall be taken as guarantee for the special quality or nature of
the delivery item. Such quality guarantees must be explicitly agreed upon
in writing. LEONI herewith reserves the right to modify the content of this
catalogue at any time.

Page 46

46 LEONI-Automotive Cables www.leoni-automotive-cables.com

AVSS with thin wall PVC insulation, type 2

Temperature range

–40 °C to +80 °C

Construction / materials

Conductor

Insulation

Soft-annealed electrolytic copper

Cu-ETP1 nach JIS C 3102, bare

conductor construction according to

JASO D 611:2009

PVC, insulation material according to

JASO D 611:2009

Standards / specifications

Japanese standards:

JASO D 611:2009 · JASO D618:2008

Conductor construction Insulation Cable

Outer diameter

Nominal
cross-

section

No. of
strands

Diam. of
single
wire
max.

Diam. of
con-

ductor
max.

Electrical
resistance

at 20 °C
max.

Wall
thickness

min. max.

Limit
tole-
rance

Weight

approx.

mm2 mm mm mΩ/m mm mm mm kg/km

0.3 7 0.26 0.8 50.2 0.30 1.5 –0.1 5.0

0.5 7 0.32 1.0 32.7 0.30 1.7 –0.1 7.0

0.85 19 0.24 1.2 21.7 0.30 1.9 –0.1 10.0

1.25 19 0.29 1.5 14.9 0.30 2.2 –0.1 14.0

2 (f) 37 0.26 1.8 9.5 0.40 2.7 –0.1 22.0

0.3 f 19 0.16 0.8 48.8 0.30 1.5 –0.1 5.0

0.5 f 19 0.19 1.0 34.6 0.30 1.7 –0.1 7.0

0.75 f 19 0.23 1.2 23.6 0.30 1.9 –0.1 10.0

1.25 f 37 0.21 1.5 14.6 0.30 2.2 –0.1 14.0

The “f” in the nominal cross-section column indicates a flexible conductor with a finer wire diameter.

Page 47

47LEONI-Automotive Cableswww.leoni-automotive-cables.com

FL11Y with TPE-U insulation
battery cables

FLYY with core insulation and PVC sheath

battery cables

Temperature range (3,000 hrs)

–40 °C to +110 °C

Construction / materials

Conductor

Insulation

Soft-annealed electrolytic copper

Cu-ETP1 acc. to DIN EN 13602, bare

TPE-U (Thermoplastic polyurethane

elastomer) according to ISO 6722-1,

Class B

Special properties

Also available as aluminium battery cables

Temperature range (3,000 hrs)

–40 °C to +105 °C

Construction / materials

Conductor

Insulation/

sheath

Soft-annealed electrolytic copper

Cu-ETP1 acc. to DIN EN 13602, bare

conductor construction acc. to

ISO 6722-1

Plasticised PVC with properties

according to ISO 6722-1, Class B

Special properties

Sheath options: adherent or separable from

inner core

Conductor construction Insulation Cable

Outer diameter

Nominal
cross-

section

No. of
strands

Diam. of
single
wire
max.

Diam. of
con-

ductor
max.

Electrical
resistance

at 20 °C
max.

Wall
thickness

min. max.

Limit
tole-
rance

Weight

approx.

mm2 mm mm mΩ/m mm mm mm kg/km

6 84 0.31 3.3 3.14 0.80 5.0 –0.4 66.0

10 80 0.41 4.5 1.82 1.00 6.5 –0.5 109.0

16 126 0.41 6.3 1.16 1.00 8.3 –0.6 176.0

25 196 0.41 7.8 0.743 1.30 10.4 –0.7 273.0

35 276 0.41 9.0 0.527 1.30 11.6 –0.6 355.0

50 396 0.41 10.5 0.368 1.50 13.5 –2.0 511.0

70 360 0.51 12.5 0.259 1.50 15.5 –2.0 705.0

95 475 0.51 14.8 0.196 1.60 18.0 –2.0 905.0

120 608 0.51 16.5 0.153 1.60 19.7 –2.0 1170.0

Nominal value, tolerance of number of strands (±5 %).

Conductor construction Insulation Cable

Outer diameter

Nom.
cross-

section

No. of
strands

Diam.
of single

wire
max.

Diam.
of con-
ductor
max.

Electrical
resistance

at 20 °C
max.

Wall
thick-
ness
min.

Core
diam.

Sheath
wall

thickness
min. max.

Limit
tole-
rance

Weight

approx.

mm2 mm mm mΩ/m mm mm mm mm mm kg/km

0.5 16 0.21 1.0 37.1 0.60 2.1 0.4 3.1 –0.4 14.0

0.75 24 0.21 1.2 24.7 0.60 2.3 0.4 3.3 –0.3 17.0

1 32 0.21 1.35 18.5 0.60 2.5 0.4 3.6 –0.4 20.0

1.5 30 0.26 1.7 12.7 0.60 2.8 0.5 4.1 –0.4 28.0

2 40 0.26 2.0 9.42 0.60 3.0 0.5 4.3 –0.4 33.0

2.5 50 0.26 2.2 7.61 0.70 3.5 0.5 4.8 –0.5 41.0

All cross-sections can also be supplied with reduced insulation thickness (FLRYY).

Page 91

91www.leoni-automotive-cables.com

USA Germany

India

Hungary

China
JapanTurkey

Slovakia

Poland

Proximity to our customers is a core element of our

corporate policy. LEONI is a dependable partner to

its customers – all over the world. We also regard

maintaining, as well as raising quality and service

at the same high level everywhere in the world as a

sign of proximity.

We support efficient operating as well as our cus-

tomers’ power of innovation and market position on

the basis of our own international positioning, stand-

ardised methods and clearly defined processes.

No matter where we apply our know-how, commit-

ment and ideas: we want satisfied customers world-

wide.

LEONI worldwide
Facilities of the Business Group Automotive Cables

Sales offices

Technical support

Production facilities

An overview of all entities

Germany
LEONI Kabel GmbH, Roth
LEONI HighTemp Solutions GmbH, Halver

China
LEONI Wire (Changzhou) Co. Ltd.,
Changzhou

Japan
LEONI Wire & Cable Solutions Japan K.K.,
Aichiken

India
LEONI Cable Solutions (India) Pvt. Ltd.,
Pune

Mexico
LEONI Cable Mexico S.A. de C.V.,
Cuauhtémoc

Poland
LEONI Kabel Polska Sp.z.o.o.,
Kobierzyce

Slovakia
LEONI Slovakia, spol. s r.o.,
Trenčianska Teplá

Turkey
LEONI Kablo ve Teknolojileri
San. ve Tic. Ltd. Sti., Gemlik

Hungary
LEONI Kábelgyár Hungaria Kft.,
Hatvan

USA
LEONI Cable Inc.,
Rochester

MexicoMe

Page 92

LEONI Kabel GmbH

Stieberstrasse 5

91154 Roth

Germany

Phone +49 (0)9171-804-2378

Fax +49 (0)9171-804-2421

E-mail [email protected]

Find out more:

Business Group Automotive Cables
www.leoni-automotive-cables.com

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