Download Cat Flash File Readxref PDF

TitleCat Flash File Readxref
Tags Mechanical Engineering Manufactured Goods Electrical Engineering Fuel Injection
File Size346.9 KB
Total Pages179
Table of Contents
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Document Text Contents
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================================================================================
Challenger 35/45/55 Flash File Cross Reference - Updated 28 Nov 2000
Challenger 35/45/55 FLASH File Cross Reference
UPDATED 11 June 2000

Current production Flash files for the four Electronic Control Modules (ECMs)
used on the Challenger 35,45, and 55 are available by downloading the files
from
the Caterpillar Mailbox or SIS. All of the earlier production tractor elec-
tronic control modules ›(EDC) Electronic Draft Control module, (EMC)
Electronic Monitoring Center module, (ETC) Electronic Transmission Control
module, (RHC) Right Hand Controls module| can be flashed with the later
software versions. All electronic control modules on a tractor should be up-
dated each time a particular module is flashed in order to take advantage
of the added features and improvements.

NOTE!!!

Service personnel should enter Mode 9 in the Electronic Monitoring Center
to review current software version levels, Mode 10 to review current
transmission clutch calibrations, and Mode 12 to review current tractor
features. Service personnel should make a note of each item reviewed.

If Fault Code F205 (Features do not agree) appears after Flash downloading,
it will be necessary to reconfigure the tractor in Mode 12.

WARNING!!!

Since the flash process erases the software file from the electronic control
module before programming it, a failure while flashing the module will
render that module inoperable (cannot communicate with Controller Area
Network); and depending on which module is being flashed, the tractor
may be inoperable. Once this occurs, there are two options: 1) if failure
was due to a loss of communications (cable was pulled loose or battery
went dead), reestablish communications with the module and re-flash.
Or 2) if failure was due to a corrupt Flash file, flash the electronic control
module with any earlier software version.

FLASH RELEASE
DESCRIPTION/PREFIX ECM FILE DATE
---------------------------------------------------------------
Challenger 35 EDC EDC0640.bin Nov 00
(8DN,8RD,ADK) EMC EMC0680.bin Nov 99
ETC ETC0590.bin Nov 00
RHC RHC0330.bin Nov 99

Challenger 45 EDC EDC0640.bin Nov 00
(1DR,ABF,3BK) EMC EMC0680.bin Nov 99
ETC ETC0590.bin Nov 00
RHC RHC0330.bin Nov 99

Challenger 55 EDC EDC0640.bin Nov 00
(7DM,AEN,6NN) EMC EMC0680.bin Nov 99
ETC ETC0590.bin Nov 00
RHC RHC0330.bin Nov 99

FLASH RELEASE
DESCRIPTION/PREFIX ECM FILE DATE
---------------------------------------------------------------
CLAAS
Challenger 35 EDC EDC0640.bin Nov 00
(9DF,3HS,1TJ) EMC EMC0679.bin Nov 99
ETC ETC0590.bin Nov 00
RHC RHC0330.bin Nov 99

CLAAS
Challenger 45 EDC EDC0640.bin Nov 00
(4DZ,4KW,4YL) EMC EMC0679.bin Nov 99
ETC ETC0590.bin Nov 00
RHC RHC0330.bin Nov 99

CLAAS
Challenger 55 EDC EDC0640.bin Nov 00
(5DK,7TZ,3SM) EMC EMC0679.bin Nov 99
ETC ETC0590.bin Nov 00
RHC RHC0330.bin Nov 99

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================================================================================
Challenger 35/45/55 FLASH File Cross Reference
Challenger 35/45/55 FLASH FILE CROSS REFERENCE
UPDATED 13 March 1997

Current production Flash files for the four Electronic Control Modules
(ECMs) used on the Challenger 35,45, and 55 are available by downloading
the files from the Caterpillar Mailbox. All of the earlier production
tractor electronic control modules (EDC) Electronic Draft Control module,
(EMC) Electronic Monitoring Center module, (ETC) Electronic Transmission
Control module, (RHC) Right Hand Controls moduleÙ can be flashed with the
later software versions. Individual control modules may be updated.
However, to take advantage of the added features and improvements; it is
recommended that all control modules be downloaded with the latest Flash
files when updating a tractor.

NOTE!!!

Service personnel should enter Mode 9 in the Electronic Monitoring Center
to review current software version levels, Mode 10 to review current
transmission clutch calibrations, and Mode 12 to review current tractor
features. Service personnel should make a note of each item reviewed.

If Fault Code F205 (Features do not agree) appears after Flash downloading,
it will be necessary to reconfigure the tractor in Mode 12.

WARNING!!!

Since the flash process erases the software file from the electronic
control module before programming it, a failure while flashing the module
will render that module inoperable (cannot communicate with Controller Area
Network); and depending on which module is being flashed, the tractor may
be inoperable. Once this occurs, there are two options: 1) if failure was
due to a loss of communications (cable was pulled loose or battery went
dead), reestablish communications with the module and re-flash. Or 2) if
failure was due to a corrupt Flash file, flash the electronic control
module with pre-DEC 95 software version.

Changes made to EDC software 06.00

When in draft mode, the draft function range of the quadrant lever has been
expanded to approximately half the normal working range. Previously, the
draft function range of the quadrant lever was only about one inch.

EDC06.00 software is effective with Challenger 35 (8DN0620-Up), Challenger
45(1DR1374-Up), and Challenger 55 (7DM0624-Up).

DESCRIPTION S/N FLASH RELEASE
RANGE CCM FILE DATE
---------------------------------------------------------------------
Challenger 35 8DN1 - UP EDC EDC0600.bin Mar 97
EMC EMC0637.bin DEC 95
ETC ETC0519.bin DEC 95
RHC RHC0307.bin May 95

Challenger 45 1DR1 - UP EDC EDC0600.bin Mar 97
EMC EMC0637.bin DEC 95
ETC ETC0519.bin DEC 95
RHC RHC0307.bin May 95

Challenger 55 7DM1 - UP EDC EDC0600.bin Mar 97
EMC EMC0637.bin DEC 95
ETC ETC0519.bin DEC 95
RHC RHC0307.bin May 95

================================================================================
3500 With EUI Option Commercial Engine FLASH File Cross-Reference
Updated 05/24/01

EPG MARINE AUX MARINE PROPULSION
5XM1-Up 3TS1-Up 3PS1-Up
3LS1-Up 3WS1-Up 3RS1-Up
6PM1-Up 3XS1-Up 3SS1-Up
3MS1-Up
7KM1-Up
3NS1-Up

****************************************************************
Notes for Using This Document

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435 HP 1650 PT BRAKESAVER 5EK05767-53003 185-1195 316 DEC99

435 HP 1650 PT BRAKESAVER 5EK53004-67192 185-1201 346 DEC99

435 HP 1550/1650 @ 1800/2100 5EK67193 & UP 186-9907 360 DEC99
BRAKESAVER 6TS00001 & UP

[email protected] Dual HP for PTO 5EK67193 & UP 185-1204 338 DEC99
[email protected] or [email protected] 6TS00001 & UP
*************************************************************************
435HP 1650 PT HIGH RPM PERFORMANCE - FIELD UPRATE ONLY, FLASH ONLY:

435 HP 1650 PT 5EK05767-53003 185-1196 315 DEC99

435 HP 1650 PT BRAKESAVER 5EK05767-53003 185-1197 316 DEC99

435 HP 1650 PT 5EK53004-67192 185-1202 345 DEC99

435 HP 1650 PT BRAKESAVER 5EK53004-67192 185-1203 346 DEC99
*************************************************************************
455 HP 1650 PT 5EK05767-53003 185-1205 327 DEC99

455 HP 1650 PT 5EK53004-67192 185-1209 347 DEC99

455 HP 1650 PT 5EK67193 & UP 186-9910 357 DEC99
@ 1800/2100 6TS00001 & UP

455 HP 1650 PT BRAKESAVER 5EK05767-53003 185-1206 328 DEC99

455 HP 1650 PT BRAKESAVER 5EK53004-67192 185-1210 348 DEC99

455 HP 1650 PT @ 1800/2100 5EK67193 & UP 186-9911 358 DEC99
BRAKESAVER 6TS00001 & UP

455 MT 1550/1750 5EK67193 & UP 186-9912 379 DEC99
6TS00001 & UP

455 MT (BS) 5EK67193 & UP 186-9913 380 DEC99
1550/1750 PT 6TS00001 & UP
*************************************************************************
455HP 1650 PT HIGH RPM PERFORMANCE - FIELD UPRATE ONLY, FLASH ONLY:

455 HP 1650 PT 5EK05767-53003 185-1207 327 DEC99

455 HP 1650 PT BRAKESAVER 5EK05767-53003 185-1208 328 DEC99

455 HP 1650 PT 5EK53004-67193 185-1211 347 DEC99

455 HP 1650 PT BRAKESAVER 5EK53004-67193 185-1212 348 DEC99

475 HP 1650 PT 5EK05767-67192 185-1213 308 DEC99

475 HP 1650 PT BRAKESAVER 5EK05767-67192 185-1214 324 DEC99

475 HP 1750 PT 5EK05767-67192 185-1215 325 DEC99

475 HP 1750 PT BRAKESAVER 5EK05767-67192 185-1216 326 DEC99

475 HP 1650/1750 @ 1800/2100 5EK67193 & UP 186-9914 350 DEC99
6TS00001 & UP

475 HP 1650/1750 @ 1800/2100 5EK67193 & UP 186-9915 351 DEC99
BRAKESAVER 6TS00001 & UP
*************************************************************************
475HP 1750 PT HIGH RPM PERFORMANCE - FIELD UPRATE ONLY, FLASH ONLY:

475 HP 1750 PT 5EK05767-67192 185-1217 325 DEC99

475 HP 1750 PT BRAKESAVER 5EK05767-67192 185-1218 326 DEC99
*************************************************************************
475/500 HP 1650/1850 PT 5EK67193 & UP 186-9918 382 DEC99
MULTI-TORQUE 6TS00001 & UP

475/500 HP 1650/1850 PT 5EK67193 & UP 186-9919 383 DEC99
MULTI-TORQUE BRAKESAVER 6TS00001 & UP

475/500 HP 1650/1750 5EK67193 & UP 186-9916 436 DEC99
TOP TWO GEARS ONLY MULTI-TORQUE 6TS00001 & UP
FIELD UPRATE ONLY

475/500 HP 1650/1750 BRAKESAVER 5EK67193 & UP 186-9917 437 DEC99

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TOP TWO GEARS ONLY MULTI-TORQUE 6TS00001 & UP
FIELD UPRATE ONLY

500 HP 1450 PT MOTORHOME 5EK67193 & UP 186-9920 354 DEC99
6TS00001 & UP

500 HP 1650 PT 5EK67193 & UP 204-3504 474 FEB01
6TS00001 & UP

500 HP 1750 @ 1200 BRAKESAVER 5EK67193 & UP 186-9923 395 DEC99
FLEET RATING 6TS00001 & UP
WARNING: ONCE THIS IS FLASHED THE INTERLOCK IS FROZEN AND CANNOT BE CHANGED

500 HP 1750 @ 1200 5EK67193 & UP 186-9922 394 DEC99
FLEET RATING 6TS00001 & UP
WARNING: ONCE THIS IS FLASHED THE INTERLOCK IS FROZEN AND CANNOT BE CHANGED

500 1850 PT 5EK05767-67192 185-1219 309 DEC99

500 1850 PT @ 1800/2100 5EK67193 & UP 186-9924 361 DEC99
6TS00001 & UP

500 1850 PT @ 1800/2100 5EK67193 & UP 185-1225 432 DEC99
2300RPM TEL FIELD UPRATE ONLY 6TS00001 & UP

500 HP 1850 PT BRAKESAVER 5EK05767-67192 185-1220 332 DEC99

500 HP 1850 PT @ 1800/2100 5EK67193 & UP 186-9925 362 DEC99
BRAKESAVER 6TS00001 & UP

500 HP 1850 PT @ 1800/2100 BRKSVR 5EK67193 & UP 185-1226 433 DEC99
2300RPM TEL FIELD UPRATE ONLY 6TS00001 & UP
*************************************************************************
500 HP 1850 PT HIGH RPM PERFORMANCE - FIELD UPRATE ONLY, FLASH ONLY:

500 HP 1850 PT 5EK05767-67192 185-1221 309 DEC99

500 HP 1850 PT BRAKESAVER 5EK05767-67192 185-1222 332 DEC99
*************************************************************************
550 HP 1850 PT @ 2100 5EK05767 & UP 185-1223 341 DEC99
6TS00001 & UP

550 HP 1850 PT @ 2100 5EK67193 & UP 186-9926 434 DEC99
2300RPM TEL FIELD UPRATE ONLY 6TS00001 & UP

550 HP 1850 PT @ 2100 5EK05767 & UP 185-1224 342 DEC99
BRAKESAVER 6TS00001 & UP

550 HP 1850 PT @ 2100 BRKSVR 5EK67193 & UP 186-9927 435 DEC99
2300RPM TEL FIELD UPRATE ONLY 6TS00001 & UP
*************************************************************************
OIL WELL SERVICE (OWS)
435/500 HP 1550/1650 PT OWS 5EK05767 & UP 185-1204 338 DEC99

435/500 HP OWS 5EK05767 & UP 186-9909 376 DEC99
*************************************************************************
355 HP 1350PT 1800/2100 1LW00001 & UP 192-5311 399 APR00

355 HP MULTI-TORQUE 1350/1450 1LW00001 & UP 192-5312 401 APR00
1800/2100

375 HP 1450PT 1800/2100 1LW00001 & UP 192-5313 405 APR00

375 HP MULTI-TORQUE 1450/1550 1LW00001 & UP 192-5314 406 APR00
1800/2100

375/435 HP MULTI-TORQUE 1LW00001 & UP 192-5315 409 APR00
1450/1550 PT 1800
1450/1650 PT 1800

375/435 HP 1450/1550 PT 1800 RPM 1LW00001 & UP 192-5316 459 APR00
TOP TWO GEARS ONLY MULTI-TORQUE
FIELD UPRATE ONLY

375/435 HP 1450/1650PT 1LW00001 & UP 192-5317 410 APR00
1800 MULTI-TORQUE IN
TOP GEAR ONLY (ROCKWELL)

410 HP FIELD UPRATE ONLY 1LW00001 & UP 192-5318 407 APR00
1450/1550PT 1800/2100

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3516 Auxiliary Series II Marine (A3 ECM) - IMO Cert
Primary Reason Code
231-9964
254-8119 5
260-3784 6
Latest 273-9051 13-27

**********************************************************************************

3508B Petroleum ENGINES EQUIPPED WITH AN A3 ECM

**********************************************************************************

3508 Petroleum 60 HZ, 1200 RPM, EPA CERT (LAND Mech. Drive) - A3 software
Flash Part No.
Latest 254-5605 original A3 flashfile made from 251-3186 A2 file

3508 Petroleum 60 HZ, 1200 RPM, EPA CERT (LAND Electric Drive) - A3 software
Flash Part No.
Latest 254-5606 original A3 flashfile made from 275-5243 A2 file


**********************************************************************************

3512B Petroleum ENGINES EQUIPPED WITH AN A3 ECM

**********************************************************************************

3512 Petroleum 60 HZ, 1200 RPM, EPA CERT (Land) - A3 software
Flash Part No. Chip Version Reason
Latest 254-5604 Original A3 flasfile made from 275-5244 A2 File

**********************************************************************************

3516B Petroleum ENGINES EQUIPPED WITH AN A3 ECM

**********************************************************************************

3516 Petroleum 60 HZ, 1200 RPM, EPA CERT (LAND)
Flash Part No. Chip Version Reason
latest 254-5608 Original A3 flasfile made from 213-9333 A2 File

********************************************************************************
3512B OIL WELL SERVICE (now w/high 1950 idle) Halliburton - A3
********************************************************************************
1900 RPM, EPA CERT
Flash Part No. Chip Version Reason
Latest 253-8004 Original A3 made from 245-0546 A2 file

********************************************************************************
3508B Industrial Engines Equipped with an A3 ECM
********************************************************************************

3508B IND 1800 RPM, EMISSIONS - A3
Flash Part No. Chip Version Reason
Latest 254-5609 Original A3 made from 205-6955 A2 file

********************************************************************************
3512B Industrial Engines Equipped with an A3 ECM
********************************************************************************

3512B IND 1800 RPM, EMISSIONS - A3
Flash Part No. Chip Version Reason
Latest 254-5610 Original A3 made from 205-6956 A2 file

********************************************************************************
3516B Industrial Engines Equipped with an A3 ECM
********************************************************************************

3516B 1800 RPM, EMISSIONS - A3
Flash Part No. Chip Version Reason
Latest 254-5611 Original A3 made from 234-0288 A2 file

********************************************************************************

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3508B LOCOMOTIVE - A3
********************************************************************************

3508B 1500 RPM
Flash Part No. Reason
Latest 255-5574 Original A3 flashfile made from 249-1801

3508B 1573 RPM
Flash Part No. Reason
latest 254-5575 Original A3 flashfile made from 207-3609

3508B 1800 RPM
Flash Part No. Reason
latest 254-5577 Original A3 flashfile made from 205-7011

3508B 1800 RPM, ERRI Certified
Flash Part No. Reason
latest 254-5572 Original A3 flashfile made from 249-1812

********************************************************************************
3512B LOCOMOTIVE (STANDARD) - A3
********************************************************************************

3512B 1500 RPM, LO BSFC, HIGH IDLE = 1620 RPM
Flash Part No. Reason
latest 254-5581 Original A3 flashfile made from 205-7012

3512B 1500 RPM, EMISSIONS
Flash Part No. Reason
Latest 278-8327 Original A3 flashfile made from 261-8313

3512B 1660 RPM, EMISSIONS
Flash Part No. Reason
latest 254-5580 Original A3 flashfile made from 205-7015

3512B 1750 RPM, EMISSIONS
Flash Part No. Reason
latest 278-8320 Original A3 flashfile made from 251-3190

3512B 1800 RPM, EMISSIONS
Flash Part No. Reason
latest 254-5583 Original A3 flashfile made from 205-7010

3512B 1800 RPM, EPG, EMISSIONS
Flash Part No. Reason
latest 277-9445 Original A3 flashfile made from 242-5340

3512B 1800 RPM, SPECIAL
Flash Part No. Reason
latest 254-5579 Original A3 flashfile made from 205-7016

3512B 1845 RPM, SPECIAL 1% High Idle
Flash Part No. Reason
latest 254-5578 Original A3 flashfile made from 249-1811

********************************************************************************
3516B LOCOMOTIVE (EMD) - A3
********************************************************************************

3516B 1800 RPM
Flash Part No. Reason
Latest 277-9447 Original A3 flashfile created from 236-2276

***************************************************************
3512B HIGH DISPLACEMENT LOCOMOTIVE APPLICATION
***************************************************************

60HZ, 1800 RPM, LOW EMISSIONS
Flash Part No. Reason
Latest 278-8318 Original A3 flashfile created from 249-1809

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